What is a Rotary Kiln Plant?

A Rotary Kiln Plant is an industrial processing system used for high-temperature processing, calcination, and material transformations.

Why choose KINC Group for Rotary Kiln Plants?

KINC Group is a leading manufacturer of Rotary Kiln Plants, known for high-quality designs, advanced technology, and global supply to industries in India, Kuwait, Oman, Qatar, and Saudi Arabia.

What industries use Rotary Kiln Plants?

Rotary Kiln Plants are widely used in cement, lime, iron ore processing, chemical, and metallurgical industries for material processing and heat treatment.

What are the benefits of using a Rotary Kiln Plant?

The benefits include high energy efficiency, precise temperature control, continuous production, and the ability to process various raw materials efficiently.

Does KINC Group provide customized Rotary Kiln solutions?

Yes, KINC Group specializes in designing and manufacturing customized Rotary Kiln Plants tailored to specific industrial requirements.

What is the lifespan of a Rotary Kiln Plant?

A well-maintained Rotary Kiln Plant can last for decades, depending on usage, material quality, and maintenance practices.

Where does KINC Group supply its Rotary Kiln Plants?

KINC Group supplies Rotary Kiln Plants to industries across India, as well as international markets such as Kuwait, Oman, Qatar, and Saudi Arabia.

Bauxite Calcination Plant Manufacturer in Vadodar, Gujarat, India

Best Bauxite Calcination Plant Manufacturers in India

Calcined Bauxite is produced by calcining high-alumina bauxite in rotary, round, or shaft kilns at high temperatures. This process of calcining bauxite removes moisture thereby increasing the alumina content and refractoriness, low iron, and grain hardness, and toughness.

Calcined Bauxite has an alumina content of 82 to 86 % and the raw bauxite has 57 to 58 % alumina content.

Its thermal stability, high mechanical strength, and resistance to molten slags make Calcined Bauxite an ideal raw material in the production of many specialty product applications such as Refractory Bricks, Abrasives, Steel Polishing, etc.

Specifications

Length	:	10 mtr to 90 mtr
Diameter	:	1 mtr to 3.6 mtr
Method of heating	:	Direct
Temperature Range	:	1450 to 1600 °C
Capacity	:	150 Kg/hr to 25 mt/hr
Fuel	:	Producer Gas, Natural Gas , LDO, Diesel, Biomass, Coal, Charcoal, Lignite, White Coal, Petcoke etc….

Features

Make In India; Indigenous Technologies
Optimized Power Consumption
Air Control System for Air Flow Rate and Velocity Control
A Unique Sealing Mechanism
Ease to Control Critical Process Parameters
Man-Machine Interface for Easy Plant Operation
Refractory Lining with Suitable Alumina Percentage Based on the Process to be Performed with Kiln
Wireless Temperature Measurement – Only of Its Kind in India in Industrial Mineral Processing Plants
Controllable Heat of Reaction for Product Quality Change
Manual, Semi-Automatic & Fully Automatic Plant
Medium Skilled & Minimum Manpower Requirement for Plant Operation
Compact Design, Easy Assembly and Disassembly & Maintenance
All Externally Lubricated Bearings
Efficient Use of Energy to Reduce the Calcination Cost
Optimized CAPEX & OPEX

Applications

Refractory Grade Calcined Bauxite (CB - I and CB - II Grade): To make refractory grade, Bauxite is thermally treated at 1600 oC to produce Calcined Bauxite where the Alumina content is mostly above 82%.
Brown Fused Alumina, Proppants and Road Surfacing : To make the above grades, Bauxite is thermally treated at 1000 oC – 1200 oC to produce Calcined Bauxite where the Alumina content is anywhere between 80-88% depending on the requirement.
Anti-skid protection: Calcined Bauxite is an ideal aggregate for anti-skid applications. It is used extensively for vehicle skid prevention and on surfaces requiring additional safety. The bauxite may be trowelled into fresh concrete, added to paints or applied to surfaces using resin cements and adhesives.
Anti-slip protection: This material is ideal for reducing the risk of pedestrians slipping and is used in many industrial, commercial and residential applications. These include pedestrian crosswalks, stairways, factory floors and work zones, sidewalks, ship decks, boat docks, pool decks, bathtubs.
High friction surface treatment (HFST): HFST is a cost-effective method to reduce skidding and is mainly used to make roadways safer. It is used on horizontal curves and ramps, intersections, steep grades, bridge decks, roundabouts and pavement surfaces. Studies have indicated that the application of HFST reduces vehicle crashes by up to 100%. The material is applied to surfaces using a polymer binder.
Refractories: Refractories are insulating materials that maintain their strength and chemical properties at high temperatures. They are used to line boilers, furnaces, kilns, reactors, and GLM is one of the largest importers of refractory-grade bauxite, using only the highest quality materials for our products.
Calcined bauxite is used globally for its anti-skid and high friction properties to make roadways safer. It is a strong and highly durable material, which makes it ideal to prevent slips on factory floors and other surfaces.

The heating is carried out in rotary kilns. Calcination is done at different temperatures ranging from 850 to 1600 deg C depending upon the customer’s application. Later, the heated Bauxite is carried to the Cooler where it is cooled and afterward is crushed into the size of 0 to 10 mm by Jaw Crushers as per the requirements.

KINC Mineral Technologies Pvt. Ltd. is a leading Bauxite Calcination Plant Manufacturer, providing advanced solutions for processing raw bauxite into high-quality calcined bauxite. Our Bauxite Calcination Plant is engineered with cutting-edge technology to enhance alumina content, thermal resistance, and strength, making it ideal for refractory, abrasives, ceramics, and metallurgical applications. With precision-controlled rotary kilns, we ensure consistent quality and optimal calcination results.

As a trusted Bauxite Calcination Plant Manufacturer in Vadodara, we design energy-efficient plants that maximize productivity while minimizing operational costs. Our innovative process eliminates impurities, reduces moisture, and enhances the structural integrity of bauxite, making it suitable for industries requiring high-performance materials. Our expertise in mineral processing has positioned us as a preferred partner for clients seeking reliable and cost-effective solutions.

Being a reputed Bauxite Calcination Plant Manufacturer in India, we cater to various industries across the country with high-quality calcined bauxite. Our commitment to quality and innovation has also made us a recognized Bauxite Calcination Plant Exporter in India, supplying premium-grade calcined bauxite to international markets. Whether you need customized processing solutions or large-scale production capabilities, our expertise ensures unmatched efficiency and performance.

KINC Mineral Technologies Pvt. Ltd. is also a trusted Calcined Bauxite Supplier in India, providing superior products to industries across the country. As Calcined Bauxite Manufacturers in Gujarat and Bauxite Manufacturers in India, we guarantee the highest standards of material quality and customer service. If you are looking for a Bauxite Calcination Plant that delivers durability, efficiency, and exceptional output, contact us today for tailored solutions that meet your industrial needs.

Bauxite Calcination Plant Manufacturers in India

Best Bauxite Calcination Plant Manufacturers in India

Calcined Bauxite is produced by calcining high-alumina bauxite in rotary, round, or shaft kilns at high temperatures. This process of calcining bauxite removes moisture thereby increasing the alumina content and refractoriness, low iron, and grain hardness, and toughness.

Specifications

Features

Applications

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